25 August 2024

Mismatch! I hate hinges.

 After finishing off SWIMBO's 'Treasure Box' I've been noodling around in the workshop for the last few days making another little box, this time using some Laburnum 'oyster' veneers: 



...first used on furniture in the early 16th century. I had one little bit of timber which was sufficient to just make enough 'oysters' for a small box which 'er indoors has again purloined.  Never having used this type of veneering process before it was an 'interesting' experience and one I don't care to repeat!

All things being equal (which they usually aren't in any of my wood mangling procedures) the little box went together quite well.  I decided to use some Holly that I acquire from Stourhead years ago as an edge banding and also as a feature to mask where the top had been separated from the box; all pretty standard wood faring stuff.

The only hinges even worth considering for any half respectable box are Andrew Crawford's smartHinges which although hideously expensive are ridiculously easy to fit, just requiring four passes on the router table, one for each leaf.

The caveat is that you have to fit them properly! 

Each machined slot has to be precisely 42mm long and if there's any deviation from that exact measurement, the lid simply will NOT match the top.  The issue is that the slots are made on the router table, but each pair is machined in a different direction; two left to right and the other pair right to left.


A 34mm spacer needs to be made to set the slot lengths and of course once the table has been set up, trial slots can be made, ensuring of course that you check to see that they're exactly the same length. 

I made the trial slots, but being a complete an utter eejit bereft of all remaining brain cells, I neglected to check the lengths and assumed, as you would, that all was 'hunky doodly.' It wasn't though as one was less than 0.5mm too bloody long, which had the effect of 'corkscrewing' the lid when it was fitted.  You can faff around with this sort of fitting and adjustment til the cows come home, but in the end I decided to fill in the errant slot:


...and re-machine it again, this time a gnats cock less. Fortunately I haven't fiddled with the router table so the 'set' will still be fine. 

On a brighter and more positive note, this weekend I started a much larger job:



...which will be an interpretation of one of Jim Krenov's pieces, 'The Spalted Owl' cabinet though my one will be made in some outstandingly figured English Ash with a stand in Paduk.

Although it's much larger, it'll be a bloody sight easier to make than this sodding little box!

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